Manufacturing Technology 2021, 21(1):109-116 | DOI: 10.21062/mft.2021.017

Monitoring the influence of sodium chloride particle size on the physical, me-chanical properties and structure of samples of porous aluminium materials

Iva Nova, Karel Fraņa, Pavel Solfronk, David Korecek
Faculty of Mechanical Engineering, Technical University of Liberec, 1402/2, Czech Republic.

The paper deals the production of porous aluminum materials that are characterized by lower density and mechanical properties. Samples of porous aluminium materials were produced on the basis of the developed methodology that applied sodium chloride particles of different sizes (average size 4, 6 and 9 mm). The AlSi12 foundry alloy was preffered for the production of the aluminium porous material. As part of the experiments, samples of porous aluminium material in the shape of a truncated cone were made. The cavity of the foundry mould was in the shape of a truncated cone with diameters: D = 0.047 m, d = 0.040 m and height v = 0.040 m. The material properties were determined on the produced samples. Their weight, volume and their density, relative density were calculated. Based on empirical relations, their value of Young's modulus of elasticity and value of thermal conductivity were determined. The compressive strength of selected samples was monitored as well. The value of Young's modulus of elasticity was determined from the measured stress-strain course. Furthemore, the porosity of the produced samples was evaluated on a scanning microscope.

Keywords: Porous aluminium materiuls, Sodium chloride, Relative density, Compressive strength, Young“s tensile modulus.
Grants and funding:

Supported by the project “Hybrid materials for hierarchical structures”, research goal: Composite materials and structures, research program: Materials and structures on the metal basis, reg. no. CZ.02.1./0.0/0.0/16_019/0000843 provided by the European Union and the Czech government.

Received: August 27, 2020; Revised: January 13, 2021; Accepted: January 27, 2021; Prepublished online: February 10, 2021; Published: February 24, 2021  Show citation

ACS AIP APA ASA Harvard Chicago IEEE ISO690 MLA NLM Turabian Vancouver
Nova I, Fraņa K, Solfronk P, Korecek D. Monitoring the influence of sodium chloride particle size on the physical, me-chanical properties and structure of samples of porous aluminium materials. Manufacturing Technology. 2021;21(1):109-116. doi: 10.21062/mft.2021.017.
Download citation

References

  1. De MELLER, M. A. (1926). Produit Métallique Pour L'obtention D'objets Laminés, Moulés Ou Au-tres, Et Procédés Pour Sa Fabrication. French Patent 615, 147.
  2. BANHART, J. (2000). Manufacturing Routes for Metallic Foams. Journal of Minerals, Metals and Material Society. Vol. 52, No. 12, pp. 22 - 27. Go to original source...
  3. BANHART, J. (2001). Manufacture, characterisation and application of cellular metals and melt Al foams. Progress in Materials Science 46, pp. 559-632. Go to original source...
  4. SURACE, L. DE PHILIPS, L. A. C. LUDOVICO, A. D. BOGHETISCH, G. (2009). Influence of Processing an aluminium foam produced by space holder technique. Materials and Design 30 pp. 1878- 1885. Go to original source...
  5. LUNA, E. M. E. at al. (2014). Casting Protocols for the production of open cell aluminium foams by the replication Technique and the Effect on porosity. Journal of Visualized Experiments. (94), e52568. www.jove. com.
  6. LUNA, E. M. E. (2016). Investigation of Porous Metals as Improved Efficing Regeneration. [Doctoral thesis], The University of Sheffield - Faculty of Engineering, March.
  7. ASHBY, M.F. et al. (2000). Metal Foams: A Design Guide. Ed. Betterwort-Heinemann.
  8. CONDE, Y. DESPOIS, J.F. GOODALL, R. MARMOTTANT, A. SALVO, L. SAN MARCHI C. and A. MORTENSEN. (2006). Replication processing of highly porous materials. Advanced Engineering Materi- als, Vol. 8, No. 9, pp. 795-803. Go to original source...
  9. GOODALL, R. (2013). Chapter 10 - Porous Metals: Foams and Sponges, In I.T. Chang and Y.Y. Zhao eds. Advances in powder metallurgy: Properties, processing and applications, Cambridge: Woodhead Publish-ing Limited, pp. 273-307. Go to original source...
  10. ASHBY, M. F. EVANS, A. G. FLECK, N.A. GIBSON, L.J. HUTCHINSON J.W. and H.N.G. WADLEY. (2000). Metal Foams: A Design Guide, Boston: Butterworth Heinemann, pp. 1-39.
  11. CZYZEWSKI, A. (2011). Nature inspires new methods of making porous materials [Online]. Availa-ble:http://www.theengineer.co.uk/civil/news/nature-inspires-new-methods-of-making-porous materials /1009543.article. (August 1).
  12. ROUQUEROL, J. ANVIR, D. FAIRBRIDGE, C. W. EVERETT, D. H. HAYNES, J. H. PERNICONE, N. RAMSAY, J. D. F. SING, K. S. W. and K. K. UNGER. (1994). Recommendations for the characteri zation of porous solids. Pure & Applied Chemistry, Vol. 66, No. 8, pp. 1739-1758. Go to original source...
  13. LIU, P. HU, B. YU, A. LIANG, K. and S. GU. (2001). Development in applications of porous metals. Trans. Nonferrous Met. Soc. China, Vol. 11, No. 5, pp. 629-638.
  14. MORENO, F.G. (2016). Commercial Application of metal Foams: Their properties and production. Materi-als, 9. 85, pp. 1 - 27. Go to original source...
  15. ARRUA, R. D. STRUMIA, M. C. and C. I. ALVAREZ-IGARZABAL. (2009).Macroporous monolith-icpolymers: Preparation and applications. MDPI Materials. Vol. 2, No. 4, , pp. 2429-2466. Go to original source...
  16. NANSAARNG, S. and S. SOPHA. (2008). A Synthesis of Aluminium Foams from Ingot by Compessing Meth Method. In. Progresing of the 1 st WSEAS International Conference on Materials science (MATERIALS“ 08). ISSN 1790-2769, pp. 130-133.
  17. AIDA, S. F. HIJRAH, M. N. AMIRAH, A.H. ZUHAILAWATI, H. and A.S. ANASYIDA. (2016). Effect of NaCl as a space holder in producing open cell A356 aluminium foam by gravity die casting process Pro-cedia Chemistry 19, pp. 234 - 240. Go to original source...
  18. HUSSAIN, Z. and N. S. A. SUFFIN. (2011). Microstructure and Mechanical Behaviour of Aluminium Foam Produced by Sintering Dissolution Process Using NaCl Space Holder. Journal of Engineering Science, Vol. 7, pp. 37-49.
  19. BĮEZ-PIMIENTOA, S. HERNĮNDEZ-ROJASB, M.E. and M.E. PALOMAR-PARDAVÉC. (2015). Processing and characterization of open-cell aluminum foams obtained through infiltration processes. Pro-cedia Materials Science, No 9, pp. 54 - 61. Go to original source...
  20. BAFTI, H. and A. HABIBOLAHZADEH. (2010). Production of aluminium foam by spherical carbamide space holder technique-processing parameters. Material and Design, 31, pp. 4122-4129. Go to original source...
  21. PIMIENTO, S. B. ROJAS, M. E. H. and M. E. P. PARDAVÉ. (2015). Processing and Characterization of Open-cell Aluminum Foams Obtained Through Infiltration Processes. International Congress of Sci-ence and Technology of Metallurgy and Materials SAM - CONAMET 2014. Procedia Materials Science, 9, pp. 54-61. Go to original source...
  22. HASSANI, A. HABIBOLAHZADEH, A. and H. BAFTI. (2012). Materials at Design. Vol. 40, Septem- ber, pp. 510-515. Go to original source...
  23. SVOBODOVĮ, J. LUNĮK, M. and M. LATTER. (2019). Analysis of the Increased Iron Content on the Corrosion Resistance of the AlSi7Mg0.3 Alloy Casting. Manufacturing Technolgy, Vol. 19. No. 6 pp. 10411046, ISSN 1213-2489. Go to original source...
  24. NOVĮ, I. FRAŅA, K. SOBOTKA J. SOLFRONK, P. KOREČEK, D, and I. NOVĮKOVĮ (2019). Production of porous Aluminium Using Sodium Chloride. Manufacturing Technolgy, Vol. 19. No. 5 pp. 817-822, ISSN 1213-2489. Go to original source...
  25. SCHINDLER, A and M. SCHÖNEICH (2016). Presentation of the results of the analysis of sodium chlo-ride - Investigation of Alkali Salts with the STA 449 F5 Jupiter®. Technical materials from NETZSCH Gerätebau GmbH, Selb - Germany.
  26. JERZ, J. (1995). Foamed Aluminium and Aluminium Alloys. Prepared by Powder Metalurgy. Ph.D. thesis, TU Vienna.

This is an open access article distributed under the terms of the Attribution-NonCommercial 4.0 International License (CC BY-NC 4.0), which permits non-comercial use, distribution, and reproduction in any medium, provided the original publication is properly cited. No use, distribution or reproduction is permitted which does not comply with these terms.