Manufacturing Technology 2016, 16(3):538-543 | DOI: 10.21062/ujep/x.2016/a/1213-2489/MT/16/3/538

Computer Visual Measurement Technology and Algorithm Simulation for the Assembly of Large Aircraft Parts

Qiong Liu1, YouRong Yan2, LeiLei Cao1
1 Expressway Roadbuilding Equipment &Technology Research Center, Chang'an University, Mailbox 322, Cuihua Road, Yanta District, Xi'an ShaanXi 710064, China
2 Xi'an Precision Machinery Research Institute, Psalmi 705 Institute, Gaoxin Road, Yanta District, Xi'an, ShaanXi 710075, China

This research aims to solve the issues of limited measuring range and great accumulative error in the digital assembly of aircraft parts. In this paper, we propose the use of array visual measurement technology for the assembly of large aircraft parts. First, the visual measurement space for large aircraft parts assembly is determined. Second, the visual measurement model for large aircraft parts is constructed. Then, the differences that occur in real-time to the global coordinates can be calculated by using the pre-assembly feature points of large parts and the measurement tools of an array visual system. Finally, the real-time simulation of the aircraft assembly process is conducted in ADAMS by the secondary development of the software. In addition, errors between the real-time assembly and the design model are solved, and then transmitted to the mechanical actuators, which in turn adjust their attitude to complete the assembly of the large aircraft parts. The results show that array visual measurement technology for the assembly of large aircraft parts is feasible and efficient.

Keywords: Aircraft Digital Assembly, Vision Measuring, Spatial Transformation, ADAMS, Motion Simulation

Published: June 1, 2016  Show citation

ACS AIP APA ASA Harvard Chicago IEEE ISO690 MLA NLM Turabian Vancouver
Liu Q, YouRong Y, Cao L. Computer Visual Measurement Technology and Algorithm Simulation for the Assembly of Large Aircraft Parts. Manufacturing Technology. 2016;16(3):538-543. doi: 10.21062/ujep/x.2016/a/1213-2489/MT/16/3/538.
Download citation

References

  1. MUELANER, J. E., MARTIN, O. C., MAROPOULOS, P. G. (2013). Achieving Low Cost and High Quality Aero Structure Assembly through Integrated Digital Metrology Systems, Proceedings of Manufacturing. Vol. 7, No. 1, pp. 688-693, TTP. Switzerland. Go to original source...
  2. FEN, W. H., QIANG, N. F. (2012). Key Technologies of Digital Pre-assembly in Networked Collaborative Design and Manufacturing, Mechatronics and Applied Mechanics, Vol. 157, No. 158, pp. 171-174.Spinger.
  3. ZOU, J. H., LIU, Z., FAN. Y. (2007). Large size airplane parts digital assembly technology, Computer Integrated Manufacturing Systems, Vol. 13, No. 7, pp. 1367-1373. Elsevier.
  4. EROHIN, O., KUHLANG, P., SCHALLOW, J., DEUSE, J. (2012). Intelligent Utilisation of Digital Databases for Assembly Time Determination in Early Phases of Product Emergence, Procedia CIRP, Vol. 3, No. 7, pp. 424-429. Elsevier. Go to original source...
  5. JIN, L., XIAO, Z., LIU., J. (2009). Study on the Technologies of Rapid Three-dimensional Optical Measurement and Modeling for Large Airplane, Chinese Journal of Aeronautics. Vol. 20, No. 6, pp. 648-656. Ei Cimpendex.
  6. LÄMKULL, D., HANSON, L., ÖRTENGREN, R. (2009). A comparative study of digital human modelling simulation results and their outcomes in reality: A case study within manual assembly of automobiles, International Journal of Industrial Ergonomics, Vol. 39, No. 2, pp. 428-441. Spinger. Go to original source...
  7. QIN, L. G., CHENG, Y., YAO, D. (2008). Advanced Positioning Technology for Aircraft Assembly, Aeronautical Manufacturing Technology. Vol. 41, No. 10, pp. 1167-1171. Spinger.
  8. BLEY, H., FRANKE, C. (2004). Integration of Product Design and Assembly Planning in the Digital Factory, CIRP Annals - Manufacturing Technology, Vol. 53, No. 1, pp. 25-30. ASME, New York. Go to original source...
  9. PAPAKOSTAS, N., ALEXOPOULOS, K., KOPANAKIS, A. (2011). Integrating digital manufacturing and simulation tools in the assembly design process: A cooperating robots cell case, CIRP Journal of Manufacturing Science and Technology, Vol. 4, No. 1, pp. 96-100. ASME, New York. Go to original source...
  10. LUKOVICS, P. (2013). Evaluation of vibration on technological devices. In: Manufacturing Technology, Vol. 14, No. 3, pp. 345-349. Go to original source...