Manufacturing Technology 2014, 14(1):60-66 | DOI: 10.21062/ujep/x.2014/a/1213-2489/MT/14/1/60

Concept of Repairing Branch Pipes on High-Pressure Pipelines by Using Split Sleeve

Miloš Mičian, Marek Patek, Augustín Sládek
Department of Technological Engineering, Faculty of Mechanical Engineering, University of Žilina, Univerzitná 1, 010 26 Žilina, Slovak Republic

Repairs of branch connections defects on high-pressure pipelines allied to gas-escape are nowadays difficult processes. The reason is necessity of performing sections of damaged pipeline that is connected with transport medium layoff or with using technology of by-pass installing around damaged part of pipeline. In article, a concept of technology of branch connections repairing by split pressure sleeve is presented, which is in recent times realised only at straight sections of pipelines. Concept consist of split sleeve design along with wall thickness optimization in simulation software ANSYS. Concept of internal space of sleeve sealing up from welding workspace using appropriate seals placed at its sealant carriers is presented, too. Dimensions, material of carriers and sealant location were designed according to experimental measure of temperature, together with subsequent validation of heat transfer by numerical simulation in software SYSWELD. Described repairing method concept seems to be an appropriate alternative of branch connection repairing that allows fast and safe correction with lowered operational costs on realisation of repair and possibility of speeding-up and simplifying emergency conditions solution.

Keywords: gas-escape repair, pressure sleeve, high-pressure gas pipelines, SYSWELD, ANSYS

Published: March 1, 2014  Show citation

ACS AIP APA ASA Harvard Chicago IEEE ISO690 MLA NLM Turabian Vancouver
Mičian M, Patek M, Sládek A. Concept of Repairing Branch Pipes on High-Pressure Pipelines by Using Split Sleeve. Manufacturing Technology. 2014;14(1):60-66. doi: 10.21062/ujep/x.2014/a/1213-2489/MT/14/1/60.
Download citation

References

  1. EGIG. (2011). Gas Pipeline Incidents - 8th Report of the European Gas Pipeline Incident Data Group, 43 pp.
  2. TPP 702 11 Opravy vysokotlakových plynovodov z ocele s najvyšším prevádzkovým tlakom do 40 barov vrátane.
  3. GAJDOŠ, Ľ. (2000). Spolehlivost plynovodních potrubí, pp. 217. Vydavatelství ČVUT, Praha.
  4. STN EN 13480-3 Kovové priemyselné potrubia. Časť 3: Navrhovanie a výpočet.
  5. MIČIAN, M., LEŽDÍK, V., PATEK, M., SLÁDEK, A. (2013). Split pressure sleeve for repair escape gas on branch VTL pipelines. In 41. International Conference WELDING 2013, pp. 144-159.
  6. NOVÁK, P., MEŠKO, J., ŽMINDÁK, M. (2011). Finite element implementation of multi-pass fillet weld with phase changes. In: Manufacturing technology, Vol. 13, No.1, pp. 79-85. Go to original source...
  7. MEŠKO, J., FABIAN, P., HOPKO, A., KOŇÁR, R. (2011). Shape of heat source in simulation program SYSWELD using different types of gases and welding methods. In Strojírenská technologie, No. 5, pp. 6-11.
  8. ASME. (2001) Power Piping. ASME code for pressure piping, B31. 198 pp.
  9. KOŇÁR, R., MIČIAN, M., HOPKO, A. (2011). Analysis of boundary conditions for the simulation of welding at the repair of gas pipelines with steel sleeve. In. Communications, Vol. 13, pp. 36-39. Go to original source...
  10. KOŇÁR, R., MIČIAN, M. (2012). Numerical simulation of residual stresses and distortions in butt weld in simulation programme SYSWELD. In Communications, Vol. 14, pp. 49-54. Go to original source...
  11. NOVÁK, P., ŽMINDÁK, M. (2012). A new filling material for cold sleeve. In Communications, Vol. 14, Issue 4A, pp. 85-89. Go to original source...
  12. SKOČILASOVÁ, B., SKOČILAS, J. (2013). Simulation of Liquid Flow in Pipe. In Manufacturing technology, Vol. 13, No. 4, pp. 542-547. Go to original source...
  13. KHARAT, A.R., KADAM, S.J., BHOSALE, S.G. (2013). Study of different type reinforcement in cylindrical pressure vessel. In International Journal of Engineering Research & Technology, Vol. 2, Issue 10, pp. 3178-3181.
  14. KOVANDA, K. et al. (2012). Experimental Verification of FEM Simulation of GMAW Bead on Plate Welding. In Manufacturing technology, Vol. 12, No. 12, pp. 30-33. Go to original source...