RT Journal Article SR Electronic A1 Nečas, David A1 Blažek, Jan A1 Pokorný, Jan A1 Boukalová, Anna A1 Kubásek, Jiří T1 Mechanical Alloying, an Innovative Way of Zinc Preparation for Biomaterial Preparation JF Manufacturing Technology Journal YR 2025 VO 25 IS 5 SP 662 OP 669 DO 10.21062/mft.2025.070 UL https://journalmt.com/artkey/mft-202505-0010.php AB In this study, binary zinc-based alloys (Zn-1Mg, Zn-1Li, Zn-2Mn, wt.%) were synthesized by performing mechanical alloying (MA) of elemental powders, followed by consolidation using spark plasma sintering (SPS). The processing parameters were optimized to obtain homogeneous powders with controlled particle size. X-ray diffraction and SEM analyses confirmed the presence of secondary intermetallic phases (Mg2Zn11, Zn13Mn, ZnLi2 phases) formed during milling, which were preserved after SPS. Microstructural examination revealed a fine-grained microstructure with residual oxide networks originating from powder surfaces. Mechanical testing demonstrated significant strengthening effects after Mg and Li additions, with Zn-1Mg alloy reaching the highest hardness (128 HV1) and compressive strength (526.7 MPa), attributed to uniformly distributed Mg2Zn11 precipitates. However, this strengthening was accompanied by reduced ductility. Zn-1Li exhibited the most balanced combination of strength and plasticity, while Zn-2Mn provided only a limited improvement over pure zinc. These results confirm that mechanical alloying combined with SPS is a promising route for developing biodegradable Zn-based biomaterials with enhanced properties.